Metal Powder FastForm TC4 15–53 Microns, 5 kg

Manufacture lightweight, high-strength functional parts with complete confidence using the FastForm TC4 Metal Powder 15–53 µm, 5 kg. Atomised specifically for Selective Laser Melting (SLM) technology, this Grade 5 titanium alloy (Ti6Al4V) delivers the critical mechanical stability required for the most demanding applications in the aerospace, automotive, and medical sectors.

Industrial capabilities of FastForm TC4 titanium powder

Consistency in Additive Manufacturing starts at the particle level. This powder features a strictly controlled particle size distribution of 15–53 µm, optimised to facilitate smooth recoating and high packing density. Unlike generic powders that may exhibit satellites or irregular morphologies, FastForm's spherical particle shape guarantees excellent flowability (Hall flow ≤38s/50g). This translates directly into uniform layer deposition, minimising the risk of porosity and ensuring that the final printed part maintains structural integrity comparable to wrought materials.

Reliability for critical applications

In industries where failure is not an option, material purity is paramount. With an oxygen content maintained between 800 and 1200 ppm, this powder avoids the embrittlement commonly associated with titanium oxidation during the printing process. This makes the FastForm TC4 Metal Powder 15–53 µm, 5 kg the standard choice for producing complex geometries — such as trabecular structures for orthopaedic implants or lightweight lattice structures for aeronautical components. The material offers a high specific strength and exceptional corrosion resistance.

Optimised for production workflows

Efficiency in SLM printing depends heavily on powder behaviour within the build chamber. The formulation of this TC4 alloy reduces internal stresses during the rapid heating and cooling cycles of the laser, resulting in parts with superior dimensional accuracy and fine surface finishes. This reduces the time and costs associated with post-processing operations such as machining or polishing. The use of an argon gas environment during printing is strictly recommended to maintain the chemical stability of the titanium.

Technical specifications

Nominal chemical composition (% by weight)

• Alloy designation: TC4 (Ti6Al4V)
• Al (Aluminium): 5.50 ~ 6.75
• V (Vanadium): 3.50 ~ 4.50
• Fe (Iron): ≤0.30
• Si (Silicon): ≤0.15
• C (Carbon): ≤0.08
• N (Nitrogen): ≤0.05
• H (Hydrogen): ≤0.015
• Ti (Titanium): balance (remainder)

Physical properties

• Product: TC4
• Size distribution: 15 ~ 53 μm
• Apparent density: ≥2.4 g/cm³
• Hall flow: ≤38s/50g
• Oxygen content: 800 ~ 1200 ppm

Particle size distribution (μm)

• D10: 18 ~ 25
• D50: 30 ~ 40
• D90: 53 ~ 60

Machine compatibility

This powder is optimised for FastForm metal 3D printers and other open-parameter SLM systems requiring a 15–53 µm distribution. Compatible models include:

• DeskFab X1: single 300W laser
• FF-M140C: single 500W laser
• FF-M220: dual 500W laser
• FF-M300S: single or dual 500W laser
• FF-M420: 500W (4, 6, or 8 laser configurations)

Operational requirements:

• Shielding gas: argon required (to prevent oxidation).
• Build plate material: titanium build plate.

Working with experts ensures your production never stops. Since 2012, EXPERT3D has provided industry-leading support for Additive Manufacturing. As an official Fastform representative, we guarantee the best price, authorised technical service, and official warranty on all equipment and metal powders.